Industry Challenges in Aerospace Mold Manufacturing

In the aerospace industry, mold manufacturing is a critical process that demands high precision, complexity, and efficiency. Manufacturers are constantly under pressure to reduce production time and costs while maintaining the highest quality standards. For instance, a leading aerospace company was facing a significant challenge with their traditional machining methods. They were spending up to 40 hours to machine a single complex mold, and the rejection rate due to inaccuracies was around 15%. This not only increased production costs but also delayed the delivery of crucial components.

High-Speed Machining Technology of GJ1317

The GJ1317 high-speed CNC milling machine is designed to address these challenges. It features several advanced technologies that significantly improve the machining efficiency. First of all, its high-speed spindle can reach a maximum speed of 20,000 RPM, which is much higher than the industry average of around 12,000 RPM. This allows for a faster material removal rate. In a practical test, the GJ1317 was able to reduce the machining time of a similar mold from 40 hours to just 15 hours, a reduction of approximately 62.5%.

Another key feature is its lightweight and low-pressure cutting technology. The machine is built with lightweight yet strong materials, which reduces the inertia during operation. This enables quicker acceleration and deceleration, resulting in faster tool changes and shorter non-cutting times. The low-pressure cutting technology also minimizes the cutting force, reducing tool wear and improving the surface finish of the machined parts.

Design Advantages of the Double-Column High-Speed Vertical Machining Center

The GJ1317 is equipped with a double-column high-speed vertical machining center. This design provides excellent stability and precision. The double-column structure distributes the cutting forces evenly, reducing vibrations and ensuring a more accurate machining process. In terms of precision, the GJ1317 can achieve a positioning accuracy of ±0.005 mm, which is well within the strict requirements of the aerospace industry.

Compared with traditional single-column machining centers, the double-column design of the GJ1317 offers better rigidity and less deformation under heavy cutting loads. This means that the machine can maintain its accuracy even when machining large and complex molds. For example, when machining a large aerospace mold with a size of 2 meters by 1.5 meters, the GJ1317 was able to maintain a dimensional accuracy of within ±0.01 mm, while a traditional single-column machine had an accuracy deviation of up to ±0.03 mm.

Real-World Case Study

Let's take a look at a real-world case. A medium-sized aerospace mold manufacturing company adopted the GJ1317 high-speed CNC milling machine. Before using the GJ1317, their average production cycle for a set of molds was 10 days, and the production cost per mold was approximately $5,000. After implementing the GJ1317, they were able to reduce the production cycle to 4 days, a reduction of 60%. The production cost per mold also decreased to around $3,500, a cost savings of 30%.

Conclusion and CTA

In conclusion, the GJ1317 high-speed CNC milling machine offers significant advantages in aerospace mold manufacturing. Its high-speed machining technology, combined with the double-column vertical machining center design, provides a solution to the industry's challenges of high precision, complexity, and efficiency. By choosing the GJ1317, manufacturers can not only save time and costs but also gain a competitive edge in the market.

Discover how GJ1317 can transform your aerospace mold manufacturing process!