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In - depth Analysis of the Performance and Application Advantages of the DC1090A CNC Wheel Milling Machine with BT40 Spindle
2025-07-19
KAIBO CNC
Product description
This article delves deep into the DC1090A, a medium - sized double - column CNC milling machine equipped with a BT40 spindle. It focuses on highlighting its outstanding performance in product engraving and mold processing fields, including stability, precision, and powerful spindle capabilities. By presenting real - world application cases, the article demonstrates how this machine tool enhances processing efficiency and quality, meets industry demands, and helps enterprises optimize their production processes. It is an ideal choice for engraving and mold processing enterprises to enhance their competitiveness.
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Technical Parameters of DC1090A CNC Milling Machine

The DC1090A is a medium-sized double-column CNC milling machine equipped with a BT40 spindle. Its worktable size is 1000mm×900mm, which provides a relatively large processing area. The X, Y, and Z axes travel distances are 1000mm, 900mm, and 600mm respectively, enabling it to handle a wide range of workpiece sizes. The positioning accuracy of the machine tool can reach ±0.005mm, and the repeat positioning accuracy is ±0.003mm, ensuring high-precision machining operations.

DC1090A CNC milling machine overall appearance

Core Performance of the BT40 Spindle

Stability

The BT40 spindle of the DC1090A is designed with high-quality bearings and a rigid structure. During long - term continuous operation, the vibration amplitude can be controlled within 0.002mm. For example, in a mold processing factory in Germany, after using the DC1090A for three - shift continuous production for a month, the spindle stability remained excellent, and there was no significant deviation in the machining accuracy of the workpieces.

High Precision

The spindle has a high - precision encoder system, which can achieve a rotation accuracy of ±0.001°. This high precision is crucial for product engraving. In a product engraving enterprise in Italy, when using the DC1090A to engrave fine patterns on mobile phone back covers, the engraving accuracy reached 0.01mm, ensuring the clarity and fineness of the patterns.

Spindle Strength

The BT40 spindle can provide a maximum torque of 100 N·m and a maximum power of 15kW. This strong spindle power allows it to cut hard materials such as alloy steel with ease. In a mechanical parts processing plant in Japan, when processing alloy steel workpieces with a hardness of HRC45, the DC1090A's spindle showed excellent cutting performance, and the cutting speed could reach 300mm/min.

BT40 spindle detailed structure

Application Advantages in the Industry

Improving Processing Efficiency

Compared with traditional milling machines, the DC1090A can reduce the processing time by 30%. For example, in a mold manufacturing company in the United States, when processing a complex automotive mold, the traditional milling machine took 20 hours to complete, while the DC1090A only took 14 hours, greatly improving production efficiency.

Ensuring Processing Quality

Thanks to its high - precision spindle and stable structure, the defective rate of workpieces processed by the DC1090A can be reduced to less than 1%. In a product engraving workshop in South Korea, after using the DC1090A, the defective rate of engraved products decreased from 5% to 0.8%, effectively improving product quality.

User Case Analysis

A well - known mold processing company in France was facing the problems of low processing efficiency and high defective rate with its original equipment. After purchasing the DC1090A, in just three months, the processing efficiency increased by 35%, and the defective rate decreased from 8% to 2%. This significant improvement has enabled the company to win more orders and enhance its market competitiveness.

DC1090A in actual processing scene

In conclusion, the DC1090A CNC milling machine with a BT40 spindle is an ideal choice for enterprises in the product engraving and mold processing industries. Its excellent performance in stability, precision, and spindle strength can effectively improve processing efficiency and ensure processing quality, helping enterprises optimize production processes and enhance market competitiveness. If you are interested in this product, please click here to leave a message for consultation and share this article with your friends to let more people know about this excellent product!

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